Manufacturing
Manufacturing
The Punagri plant is built with focus on GMP/FDA accreditations from various countries, while also offering Custom Synthesis, CRAMS and Contract Manufacturing.
Catalytic Hydrogenation will be carried out on both Pilot and Commercial scales. Planned facilities also include a cGMP lab and cGMP Pilot Plant to allow all scales of production -from gram level to large tonnages.
Absolute emphasis is being placed on safety, green chemistry and competitive innovation.
Production Infrastructure
Production Scale Facility
| PLANNED KEY EQUIPMENT | CAPACITY | TIME RANGE | PRESSURE RANGE |
|---|---|---|---|
|
SS316 Reactors MSGL Reactors |
2KL-10KL 2KL-10KL |
-25 to 180°C -25 to 200°C |
FV to 6 Kg/cm² FV to 6 Kg/cm² |
|
SS316 Hydrogenators |
250 L & 5KL |
-25 to 250 C |
FV to 50 Kg/cm² |
|
SS-ETFE, SS316, MSRL. Centrifuges |
60″ |
-20 to 120 °C |
ATM |
|
Agitated Nutsche Filter & Dryer (SS316) |
5KL |
-25 to 180°C |
FV to 6 Kg/cm² |
|
Rotary Cone Vacuum Dryer (SS316)
Rotary Vacuum Paddle D Dryer (SS316) Vacuum Tray Dryer (SS316) Tray Dryer (SS316) Fluidized Bed Dryer (SS316) |
3KL 3KL 48 Trays 96 Trays 250 L |
150°C 150°C 150°C 150°C 150°C |
FV to ATM FV to ATM FV to ATM ATM ATM |
Pilot Scale Facility
| PLANNED KEY EQUIPMENT | CAPACITY | TIME RANGE | PRESSURE RANGE |
|---|---|---|---|
|
MSGL Reactors SS316 Reactors HASTELLOY Reactors |
100-1000 L 100-1000 L 250 L |
-25 to 200°C -25 to 180°C -25 to 200°C |
FV to 10 Kg/cm² FV to 30 Kg/cm² PV to 30 Kg/cm² |
|
SS-ETFE, SS316 Centrifuges |
24″ |
-20 to 120°C |
ATM |
|
Agitated Nutsche Filter & Dryer (SS316) |
250 L |
-25 to 180°C |
FV to 6 Kg/cm² |
|
Vacuum Tray Dryer (SS316) Fluidized Bed Dryer (SS316) |
24 Trays 50 L |
150°C 150°C |
FV to ATM ATM |
Clean Room Preparedness
Production Scale Clean Room Facility
| PLANNED KEY EQUIPMENT | CAPACITY | TIME RANGE | PRESSURE RANGE |
|---|---|---|---|
|
SS316 Reactors MSGL Reactors |
4KL 4KL |
-25 to 180°C -25 to 200°C |
FV to 6 Kg/cm² FV to 6 Kg/cm² |
|
SS-ETFE Centrifuges |
60″ |
-20 to 120°C |
ATM |
|
Rotary Cone Vacuum Dryer (Hastelloy) Tray Dryer (SS316) |
2KL 96 Trays |
150°C 150°C |
FV to ATM ATM |
Pilot Scale Clean Room Facility
| PLANNED KEY EQUIPMENT | CAPACITY | TIME RANGE | PRESSURE RANGE |
|---|---|---|---|
|
MSGL Reactors SS316 Reactors |
250 L 250 L |
-25 to 200°C -25 to 180°C |
FV to 6 Kg/cm² FV to 10 Kg/cm² |
|
SS-ETFE Centrifuges |
24″ |
-20 to 120°C |
ATM |
|
Rotary Cone Vacuum Dryer (Hastelloy) |
250 L |
150°C |
FV to ATM |
|
Air Jet Mill |
1 Kg/hr |
150°C |
ATM |
Ancillary Facilities
- Underground Storage Tank Facility for Class 'A' Solvents.
- Automated plant run by a Distributed Control System (DCS), ensuring consistent quality and reliable data.
- Three Stage Ejector (1 Torr), High Vacuum Pump (0.5 Torr), Scrubbers for SO₂, SO₃, NH₃, HCl.
- 185 KLD Effluent Treatment Plant (ZLD) with Solvent Stripper, Evaporator System, Biological Treatment, Reverse Osmosis Plant.
- Utilities with active standbys and contingency planning.